生產設備

Production equipment

TP-2500鍛造機

TP-2500 forging machine

TP-1600鍛造機

TP-1600 Forging Machine

TP-1000鍛造機

TP-1000 Forging Machine

TP-600鍛造機

TP-600 Forging Machine

用於將鋁合金原料進行鍛造加工的裝置,鋁合金鍛造機在製造鋁合金產品時具有塑性變形能力、強化材料、精確成型和節省材料等功能,其功能主要包括以下幾個方面:

A device specifically designed for forging aluminum alloy raw materials, the aluminum alloy forging machine offers key capabilities such as plastic deformation, material strengthening, precise forming, and material savings during the production of aluminum alloy products. Its primary functions include:

1. 鋁沖壓塑性:鋁合金經鍛造機沖壓成型,能夠將鋁合金原料在高溫下透過壓力塑形,使得鋁合金經過外型重塑、延伸而得到所需形狀和大小的零件或產品。

Aluminum Plastic Deformation: Using high-temperature pressure, the forging machine reshapes and elongates aluminum alloy raw materials into the desired shapes and sizes of parts or products.

2. 提高材料強度:透過鍛造工藝,可以使鋁合金的晶粒結構得到調整和強化,從而提高材料的強度和耐久性。

Enhancing Material Strength: The forging process refines and strengthens the grain structure of aluminum alloys, improving durability and mechanical properties.

3. 精確成型:鍛造製成能夠精確控制鋁合金材料的成形過程,透過鍛造模具的精準製作達成產品的尺寸精確度和表面光滑度。

Precise Forming: Forging ensures precise control over the forming process, achieving high dimensional accuracy and smooth surfaces through accurately crafted molds.

4. 節省材料:相較於其他加工方法,鍛造可以最大程度地減少材料的浪費,鍛成型可在精準度上達到大部分加工要求,提高生產效率,並降低生產成本。

Material Savings: Compared to other processing methods, forging minimizes material waste, The process meets most precision requirements, enhancing production efficiency and reducing manufacturing costs.

中小型沖床(切邊機)

Small and Medium-Sized Punch Presses

沖床是一種常用的金屬加工裝置,主要用於對金屬板材、薄片等進行沖壓和成形加工, 以專用模具固定在機架上,與沖頭配合完成加工,透過馬達與曲軸傳動,驅動系統的作用下,滑塊帶動沖頭快速沖擊工件,在模具的配合下完成沖壓、剪下、彎曲等加工。它能夠實現高效快速的批次生產,廣泛應用於各式金屬零件加工中。不同型別的衝床(鍛造機)在結構和效能上會有差異,但基本工作原理是相同的。

A trimming machine, also referred to as a press, is a widely used metal processing device designed for stamping and forming metal sheets or thin plates. It operates with specialized molds fixed to the machine frame, working in tandem with a punch head to complete processing tasks. Driven by a motor and crankshaft system, the machine’s slider propels the punch head to rapidly impact the workpiece. With the aid of molds, it performs operations such as stamping, cutting, and bending efficiently. This enables fast and high-volume production, making it extensively used in various metal component manufacturing processes. While different types of presses vary in structure and performance, their fundamental working principles remain the same.

鋁合金軋延製程自動化

Automation in Aluminum Alloy Rolling Processes

軋延機與沖床作業中導入機械手臂支援:

Integration of Robotic Arms in Rolling Mills and Punch Press Operations:

1.自動化的穩定性高:機械手臂可以自動化進料和出料的過程,將原材料精確地放置到加工位置,手臂的精確度有助於確保材料在機械上的正確定位,降低產品人為因素的影響,並提高產品質。此外,機械手臂可以進行複雜的多步驟操作,確保每一步都符合嚴格的生產標準。

High Stability in Automation: Robotic arms automate material feeding and unloading processes, precisely positioning raw materials for processing. The precision of robotic arms ensures accurate material positioning on machinery, minimizing human influence and improving product quality. Additionally, robotic arms can perform complex, multi-step operations, adhering to stringent production standards.

2.增強安全性、提高投產工時:在沖床操作中,工人必須面對高壓和高速度的環境,使用機械手臂,降低工傷的風險,提升工作環境的安全性,長期而言,自動化生產可以大幅減少人力、材料浪費和生產停機時間。

Enhanced Safety and Increased Production Time: In punch press operations, workers often face high-pressure and high-speed environments. The use of robotic arms reduces the risk of workplace injuries, improving overall safety. Over time, automated production significantly minimizes labor dependency, material waste, and downtime.

3.穩定輸出:機械手臂在鍛造工業、沖床運用中的匯入,使得生產工藝不僅更加高效且安全,還能提高產品的品質使產品更加一致性。

Consistent Output: The adoption of robotic arms in forging and punch press applications not only enhances production efficiency and safety but also improves product quality and ensures greater consistency in output.

鋁合金熱處理加熱爐

Aluminum Heat Treatment Furnace

是專為鋁合金材料進行熱加熱而設計:

A furnace designed specifically for heating aluminum alloy materials during thermal treatment processes. Its key features include:

1. 溫度控制精確:鋁合金熱處理加熱爐具備精準的溫度控制系統,可以精確控制加熱爐內的溫度,確保材料達到預定的熱處理溫度。

Accurate Temperature Control: Equipped with a precision temperature control system to ensures materials reach the target treatment temperature.

2. 均勻加熱:加熱爐內循環設計有利於均勻加熱鋁合金材料,避免溫度不均勻導致加工品質不穩定的問題。

Uniform Heating: Internal circulation design ensures consistent heating, preventing quality issues caused by uneven temperatures.

3. 提高生產效率:適當的加熱處理可以改善鋁合金的機械效能和耐腐蝕性,進而提高產品質量和生產效率。

Increased Efficiency: Enhances the mechanical performance and corrosion resistance of aluminum alloys, improving product quality and productivity.

4. 節能環保:鋁合金熱處理加熱爐採用電能恆溫設計,具有較低的能耗,符合環保要求。

Energy Efficient and Environmentally Friendly: Uses electric heating with low energy consumption, meeting eco-friendly standards.

5. 提高材料效能:鍛造能夠改善鋁合金的晶粒結構,提升材料的物理和機械效能。

Enhanced Performance: Improves the physical and mechanical properties of aluminum alloys through refined grain structures.

6. 環保和可持續性:鍛造相較傳統鑄造、壓鑄工業是一種能源高效且環保的加工方式,符合現代綠色製造的要求。

Sustainability: Offers an energy-efficient and environmentally friendly alternative to traditional casting or die-casting, aligning with modern green manufacturing practices.

機器手臂

TP-2500 forging machine

鍛造機的種類
· 為配合生產力及品質的提高,現今大都採用機械鍛造,而鍛造所使用的機器設備可概分為落錘鍛造機及壓力鍛造機。
· 落錘鍛造機 (Drop hammer forging machine).

· 落錘鍛造機 (Drop hammer forging machine).